We are in desperate need of American innovation to counter the virtual ownership of HVDC technology by European and Japanese companies. I am aware of three great American Innovations that could put us back in the lead on HVDC technology. The first is cold cathode vacuum tubes, the invention of Curtis Birnbach, who I know. Curtis told me he refused to talk to Steven Chu; if that is true, congratulations to DOE for recognizing the importance of cold cathode vacuum tubes, and I'm sorry that Curtis has his own plan that does not involve DOE.
(Curtis once threatened to sue me for mentioning his cold cathode vacuum tube patents in one of my blog posts.)
Now here is the crux issue I want to convey: DOE recognized the importance of the cold cathode vacuum tube (I claim) because it involves new material science, about which DOE has an institutional excitement. Similarly both Type 1 and Type 2 superconducting cables have gotten a lot of support because of the high tech materials & processing angle. The shadow side of this "new materials" enthusiasm at DOE is that important innovations that do NOT require new materials are neglected. My invention elpipes is just such an innovation, and it addresses an immensely important problem (how can we build an underground supergrid?) for which there are only 3 feasible generic solutions for high capacity (>10GW) power lines:
- Superconducting Lines: Both MgB2 (the only Type 1 superconductor that can be cooled with liquid hydrogen rather than liquid helium) and Type 2 ceramic superconductors (HTS) lines have received substantial DOE funding, but neither can be voltage compatible with an HVDC supergrid that also also includes cables and overhead lines. Due to heat transfer limitations at the junctions to conventional conductors, max voltage in a superconducting line is ~130kV, so a superconducting supergrid would not be voltage compatible with current HVDC technology. Apparently, this was DOE's American Alternative to an HVDC supergrid. I hope it happens some day, but it is not ready for prime time yet. And since DOE abandoned that approach two years ago, what have they done to support development of high capacity underground conductors since then?
- Gas Insulated Lines GIL: I have spoken extensively to Herman Koch of Siemens & Mel Hopkins of AZZ Technology about HVDC GIL (which does not exist today); particle drift and the difficulty of particle capture are two well known un-solved problems with HVDC GIL; another is that this would imply a huge increase in worldwide sulfur hexafluoride usage (SF6 is an extremely potent & long-lived greenhouse gas); and another problem: an 800kV GIL line will be ~1.5 meters in diameter. HVDC GIL technology is not proven, and would be difficult to install because of its size. DOE did support research on GIL when it first came out of MIT; the technology is in the commercial domain now for high voltage AC, and it is not receiving further DOE support to develop HVDC lines.
- Polymer Insulated Lines: Elpipes are my version of a segmented polymer insulated line. Polymer-insulated lines comprised of sodium conductor co-extruded with a polymeric insulation have also been proposed. It is so far impossible to create a single layer polymer extrusion that can resist 800kV (which looks to be the optimum voltage for a supergrid), and elpipes enable more complex fabricated insulation. Elpipes have the distinct advantages of being modular, repairable, and even upgradable. Elpipes can also be operated so that every module is inspected & repaired or upgraded every five years; this routine maintenance capability is a unique feature of elpipes compared to any other underground or overhead transmission option.
Both superconducting lines and GIL got DOE support in the past. Both are dead ends as far as building continental-scale supergrids in the next 30 years. Elpipes have gotten zero DOE support, yet they are the only viable power line capable of carrying 30 GW while being passively cooled. I note that I applied (concept papers) twice for ARPA-E funding on elpipes; my co-applicants included Alcoa, Professors Marcus Zahn from MIT and J. Keith Nelson from Renselaer, and Isidor Sauers from ORNL among others. Why was I not encouraged after my concept papers were received by ARPA-E? To a very important degree, I think it is because elpipes looked not very sexy to the reviewers, since there was nothing really new and interesting. I counter that some of the most valuable inventions are precisely this type: combinations of known technology. And this is not going to be funded by industry, even though all the components are prior art; the risk of getting the assembly to work is a very complex endeavor and therefore too risky for industry.
I could understand if DOE was actively backing some other concept for high capacity underground transmission, but they are not doing that. What is the alternative vision DOE has been supporting? In effect, the plan appears to be to shove a whole lot of overhead 800kV HVDC lines down the public’s throat...how is that going to work out? We NEED a way to build the supergrid based on underground conductors, and as of today, my elpipes are the best solution. This has grid security advantages as well as being the low cost way to enable a renewable energy based economy. The supergrid cannot happen politically if it is based on overhead lines. The supergrid cannot happen economically and in terms of reliability if it is based on cables. Is it that hard to see that development of elpipes or something functionally equivalent should be a national priority?


