I wrote an article for the July issue of Arab Construction World:
Underground Multi-Terminal HVDC Power Supergrid in the MENA
In this article, I compare copper, aluminum, and sodium conductors as to volume, mass, and cost per meter for equal diameter elpipes to move 6250 amps 1000 km, with a loss of 0.5% of transmitted power for each polarity. Because two such elpipes are required to move the power out and back, this corresponds to 1% resistive power dissipation over 1000 km for an 800kV line (800kV line at 6250 amps → 10 GW line, about the right size for an initial multi-terminal HVDC project):
Notice that even though more than twice as much volume of sodium is required compared to aluminum to achieve equal conductivity per meter, that volume of sodium weighs 10% less than the equivalent conductivity volume of aluminum, and costs nearly a factor of five less than the aluminum. Aluminum is in turn ten times less expensive than copper.
I would not recommend installation of sodium based conductors in populated regions, but as long as sodium is deployed inside high-melting metal shells that also contain expansion compensation bladders (as described in the PCT Patent Application on elpipes), a sodium-based elpipe can be as safe as other pipelines we routinely accept as a cost of our modern lifestyles Certainly, the first implementations of elpipes should be based on aluminum, though.
Electric Pipeline Corporation has invented and is developing polymer insulated electric pipelines "elpipes" for transmission of 3-30 GW through a pair of underground HVDC lines. Elpipes fit inside a pipeline that is similar to a gas pipeline, or they may be installed at the surface on conventional or narrow gauge railroad tracks. The train like features of elpipes make them convenient to install and convenient to repair.
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